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Hot-dip galvanizing plays a critical role in the agricultural transportation industry, especially for equipment that operates in corrosive, moisture-heavy, and mechanically demanding environments. Bulk feed trailers manufactured by Hensley Fabricating are exposed daily to harsh conditions including livestock feed, fertilizer dust, road salts, grain acids, and constant outdoor storage. These corrosive factors can rapidly deteriorate unprotected steel, compromising both equipment function and safety. By utilizing hot-dip galvanizing on key trailer components, Hensley ensures long-term durability, extended service life, and reliable performance for agricultural operations across North America.
The components galvanized for these units, including discharge tubes, vertical tubes, subframes, and numerous brackets, represent some of the most challenging shapes to protect. The galvanizer worked closely with Hensley to fine-tune handling methods, optimize hanging orientation, incorporate effective draining and venting, and ensure consistent results across production runs. This collaboration allows Hensley to maintain strict quality standards for equipment distributed all across North America and Australia.
By choosing hot-dip galvanizing, Hensley delivers feed transport equipment that offers superior corrosion resistance, reduced maintenance costs, and significantly extended service life. For agricultural transport fleets, reliability is essential; downtime directly impacts the ability to deliver feed and maintain livestock operations. Galvanized components greatly reduce the need for repainting or structural repair, giving operators confidence that their equipment can withstand abrasives, humidity, and chemical exposure.
The galvanized finish on Hensley’s trailers not only improves performance but also elevates the visual appearance of the final product. The clean, consistent zinc coating shows quality and craftsmanship, reinforcing Hensley’s reputation as a premier manufacturer in the agricultural equipment industry. Customers increasingly prefer galvanized trailers for their longevity, lower life cycle cost, and superior resistance to corrosion related failures. With distribution throughout North America and overseas markets, these galvanized components demonstrate the expanding global importance of hot-dip galvanizing within high demand agricultural applications.
Through this project, the galvanizer and Hensley Fabricating showcase how hot-dip galvanizing can enhance complex, high volume fabricated components while delivering value to end users. The combination of durability, sustainability, and cost effectiveness exemplifies the strengths of the galvanizing industry and highlights the critical role HDG plays in modern agricultural equipment manufacturing. As agricultural logistics continue to expand in scale and geographic reach, this project reflects a broader industry shift toward specifying hot-dip galvanizing as the baseline standard for corrosion protection in high-demand feed transport.
Newly Complete
Food & Agriculture
Rural
Tippecanoe, IN United States
Coating Durability, Corrosion Performance, Life-Cycle Cost, Prior HDG Experience, Quality of HDG, Sustainability, Turnaround Time
Discharge tube, vertical tube, subframe, kingpin, bumper, brackets
Steel: 3
HDG: 2
Gregg Hensley
Hensley Fabricating & Equipment Inc.
Jimmy Canfield
AZZ Galvanizing - Plymouth
AZZ Galvanizing - Plymouth
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