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The construction of a new cement blending plant in Saint-Basile-De-Portneuf, Quebec, exemplifies how history, modern competition, and sustainable practices can converge in a groundbreaking project. This facility combines the powerful benefits of hot-dip galvanized steel with cutting-edge technology and forward-thinking sustainability—touching on the past, present, and future of construction.
While steel and cement are often seen as fiercely competing materials for construction in this instance they worked together beautifully in pursuit of the most cost effective and durable solution to the needs of the facility.
The site for this plant has historical roots that date back to 1670, when Jesuit priests founded a quarry to supply stone and cement for the construction of churches across Nouvelle France. Over 350 years later, the same quarry continues to serve as the source of raw materials for the modern cement plant. This deep connection to the past underscores the enduring significance of local resources and craftsmanship in the development of the region.
This new facility also has an eye on the future with Synergia, a 50,000 ton a year waste product energy sourcing system unique in North America. It provides the energy required for cement production by transforming everything from used shingles and tires to scrap pressure treated wood. Converting these from being potential toxic waste into energy producing fuel.
At the heart of this project is the innovative use of hot-dip galvanized (HDG) steel. While cement and steel are often seen as competing materials in construction, this plant demonstrates how they can complement one another to create a cost-effective, durable solution. Concrete, chosen for its solidity, forms the backbone of the plant's structure, while HDG steel enhances it with resilience, rapid construction timelines, and minimal long-term maintenance costs. The galvanized steel adds decades of durability and impact resistance, ensuring that the plant stands strong through the rigors of its operations. The amazing HDG value equation is that all these added qualities come at little to no extra cost over traditional painting. Compelling? Apparently so, enough that a new cement plant was built primarily from hot-dip galvanized steel!
Newly Complete
Excellence Award Winners
Industrial
Rural
Sainte Basile, QC Canada
Coating Durability, Corrosion Performance, Ease of Specifying, Initial Cost, Life-Cycle Cost, Turnaround Time
All steel components including structural steel, accessories and railings etc.
Steel: 1500
HDG: 1500
Ciment Quebec inc.
Alma Soudure
Corbec - Quebec
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