Maybrook Solar

Maybrook 1 & 2 is an 8-megawatt fixed-tilt solar installation constructed on approximately 45 acres just south of Poughkeepsie, New York. Designed to deliver reliable renewable energy in a region known for severe seasonal weather, the project required a structural system capable of withstanding extreme environmental demands. The site was engineered to resist hurricane-force wind speeds of up to 160 miles per hour, along with snow loads approaching 100 pounds per square foot, ensuring long-term structural stability and uninterrupted performance.

Hot-dip galvanizing was selected as the corrosion protection system of choice to support the project’s durability, safety, and life-cycle performance goals. In a location subject to year-round exposure to moisture and aggressive soil conditions, galvanizing provided the robust, low-maintenance protection necessary to support the project’s intended service life.

Rated at 8 megawatts, the Maybrook 1 & 2 Solar Project utilized approximately 35 tons of 73-inch hot-dip galvanized ground screws to form the foundation of the fixed-tilt racking system. Montgomery County’s rocky terrain and harsh weather conditions presented significant installation challenges, requiring a foundation solution capable of penetrating dense soil while maintaining structural integrity under extreme loading conditions.

The galvanized ground screws were engineered to meet these demands, providing both installation efficiency and long-term corrosion resistance. The system’s low component count per megawatt streamlined construction, helping the project team meet a demanding schedule without compromising quality or performance.

From initial planning through commissioning, the project was completed over a nine-month period. Galvanized foundation components were processed and shipped to the jobsite in January 2025, with the solar array brought fully online by September 2025. Once operational, the system is expected to generate enough electricity to power approximately 800 homes, contributing to reduced energy costs for local consumers while advancing regional renewable energy goals.

The Maybrook 1 & 2 project demonstrates how hot-dip galvanizing supports resilient renewable infrastructure by delivering long-term corrosion protection, constructability, and life-cycle value- ensuring critical energy assets remain protected for decades to come.