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Featured Transportation Project

DIA Parking Garage Stairs

Denver International Airport (DIA) found out the hard way painted stairs on the parking garage only last 15 years. After learning this lesson, the stair towers were hot-dip galvanized (HDG) to provide durability, and realize sustainable, cost effectiveness on that portion of the $7.5 million renovation for worn out components. Safety has always been a major concern so HDG's projected 50 years or more of life lessened the concern. The HDG coating is harder than the steel itself making it perfect for the abrasive wear and tear of the 600 million passengers passing through the airport. The airport environment is very corrosive due to engine exhaust and exteme temperatures of hot and cold weather. Painted stairs in the airport environment have a proven track record of premature failure, and other forms of corrosion protection such as weathering steel would have required tremendous design modifications. Hot-dip galvanizing with it's metelurgical bond was the wise choice.

The garage stairs are on opposite ends of the airport terminal. The east garage includes 6,300 spaces while the larger west garage has 7,000 parking spots. The stairs are viewed by every passenger arriving or departing the airport on passenger cars or rental car buses. The airport was originally designed as a green facility that reflected the mountain peak look. By learning from earlier mistakes, DIA is a leader in the industry for sustainable airports by using HDG at every opportunity which has become the first choice for corrosion protection in the airport environment.

Over the last 15 years, wear and tear has taken its toll on the airport and its buildings. The owners were proud the stairs had lasted 15 years, but they were even more impressed the new hot-dip galvanized stairs would last more than 50 years and remove all concerns of safety. The combination of the duplex coating and exposed HDG was ideal to continue the mountain peak architecture of the original design and provide sustainable, cost-effective corrosion protection that will help keep the facility green for decades.

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The stairs enhance the aura of the parking facility

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The painted stairs had a short life

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Safety for passengers was a major concern

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the rusty stairs could be seen for a long distance

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The HDG duplex system reflects the architecture of the original design.

Project Specifics

Year Galvanized
2011
Sector(s)
Building & Architecture
Transportation
Environment
Suburban
Location
Denver, CO United States
Reason for Galvanizing
Coating Durability, Corrosion Performance, Life-Cycle Cost, Sustainability
Components Galvanized
Structural and miscellaneous steel
Support columns, platforms / landings and handrail
Tonnage/Size
Steel: 500
HDG: 500

Project Members

Owner
Denver International Airport
Fabricator
Steel Star
Other
Hensel Phelps
Architect
Jocobs - Phil Walz
Engineer
MNA, Inc - Brian Panning
Member Galvanizer(s)
AZZ Galvanizing - Denver

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